Production Tooling Making Service
- A comprehensive service provider of injection molds and stamping molds.
- Get your high quality production tooling in 7 days
- Regularly show you our production progress in pictures or videos
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Mold Fabrication
Production Solutions For You
Once the rapid tooling phase is complete, your product will move on to mass production, and that’s where our production tooling services come in handy. Injection molding, forging molding, stamping and other types of molds are the products of our production mold services.
HYmoldplastic’s production tooling service has been cultivated in this industry for many years, representing the level of Chinese industrial manufacturing, and has been widely praised by our customers.
Mold Design
- Designer Staffs: 8. Monthly design of 28 sets of molds;
- Advanced design concepts and services, including automatic design, automatic programming and in-line inspection.
- Application software contains: UG, AUTO-CAD, CATIA , MOLDFLOW
Mold Making
- World-class equipment and superior precision
- World-class equipment and superior precision
- The introduction of automated processing has greatly increased production capacity and efficiency.
- Monthly mold making: 20 sets
Mass Production
- Equipment models: from 90 tonage to 1000 tonage
- Advanced equipment and perfect management system in the industry
Quality Control
- ISO9001:2016 system, IATF 16949 for the automotive industry
- IPQC reduces the error rate and waste during mould processing.
- Quality control ensures that the final product meets the requirements and expectations of the customer.
- Special product arrangements for full inspection.
Types of Molds
We offer various types of mold tooling, depending on your specifications and applications. From prototype mold tooling to production and export molds, HYmoldplastic is your reliable partner.
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Single Cavity Mold
It is cost-effective and ideal for small batch production or simple designs, but less efficient for high-volume manufacturing.
Multi Cavity Mold
It creates multiple identical parts per cycle, increasing production efficiency and reducing cycle time, making it ideal for large-scale manufacturing.
Stack Mold
A Stack Mold has multiple stacked layers of cavities, enabling the production of several parts per cycle without increasing mold size. It’s highly efficient for high-volume parts.
2K Injection Mold
It allows the injection of two different materials or colors in one cycle, enabling the production of multi-material or multi-colored parts in a single process. This helps save costs by creating tailor-made products and combining assembly steps into one molding process.
Molds tailored to your needs.
We assist you in selecting the optimal mold for your project.
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Experts in Tool Design
Design for Manufacturing (DFM) in tooling focuses on optimizing mold designs to enhance the efficiency and quality of the injection molding process. By considering factors such as ejection and cooling, gate placement, mold flow analysis, draft angles, and part consolidation, we ensure the tooling is tailored to produce high-quality parts with minimal defects. Our DFM expertise reduces cycle times, improves product durability, and minimizes production costs, ensuring an efficient and cost-effective manufacturing process.
Ejection and Cooling Considerations
Plan for Ejection: Ensure the design includes features that facilitate easy ejection, such as ejector pin locations. For example, flat surfaces for ejector pins to push against on the base of a complex component.
Efficient Cooling: Design parts to allow for effective cooling within the mold to reduce cycle times and improve quality. For example, designing a part with consistent wall thickness allows for uniform cooling.
Gate Placement
Mold Flow Analysis
Conduct Mold Flow Analysis: Use simulation software to predict the flow of molten plastic, identify potential issues like air traps, weld lines, or hotspots, and adjust the design accordingly. For example, simulating the injection molding process for a car dashboard can help optimize gate locations and cooling channels.
Draft Angles
Include Appropriate Draft: Adding a draft angle (typically 1-2 degrees) on the walls of the part allows it to be easily ejected from the mold. For instance, a plastic cup should have slight tapering walls to facilitate ejection.
Part Consolidation
Let’s Build Something Great, Together